Prices, Promotions, styles, and availability may vary. Our local stores do not honor online pricing. Prices and availability of products and services are subject to change without notice. Errors will be corrected where discovered, and Lowe's reserves the right to revoke any stated offer and to correct any errors, inaccuracies or omissions including after an order has been submitted.

DIY Grill Cart

Lowe's Editorial Team

By Lowe's Editorial Team
Published December 5, 2024

Grilling outdoors is a favorite hobby for many, but having a dedicated, portable space for your grill can make the experience even more enjoyable. A DIY grill cart is the perfect solution, giving you a convenient station. This blog will walk you through building your DIY BBQ cart.

Tools and Materials

Tools

Materials

  • Wood

  • Wheel or Casters

  • Metal bracket

  • Hooks

  • Grill surface or tile

  • Stain or Sealant

Step-by-Step Guide to Building a DIY Grill Cart

Once you have collected all your tools and materials, you can start making the grill cart.

Cutting the Wood

The frame is the main part of the cart; you can use any type of wood that is available, but make sure it is in good condition.

  • Measure the dimensions of your grill to determine the size of your cart.
  • Make sure to leave enough room for prep space and storage shelves.
  • Once you have your measurements, mark the wood with a pencil and cut it to sizes using a circular saw.

Tip

The standard height for a DIY barbecue cart is thirty-six inches, which is comfortable for standing and grilling. So, make sure to take this into consideration while cutting pieces for height.

Caution

Use gloves, a respiratory mask and goggles while using the saw. The flying dust particles can be harmful. If you’re using a circular or miter saw, make sure it is bolted properly to the table.

Assembling the Frame

  • Hold the pieces in place with clamps as you drill and secure them.
  • Begin putting the frame together by attaching the side panels or blocks to the base.
  • Use screws and metal brackets to fix everything in position, making sure the structure is stable and perfectly aligned.
  • Attach the back panel to the frame.

Caution

Before assembling the parts, make sure to use sandpaper on the blocks to avoid any splinters and make the surface smooth. It will be tough to use sandpaper after assembling it. Wear earplugs and keep your hands steady while drilling to avoid any injuries.

Adding Shelves and Hangers (Optional)

  • The shelves can be placed under the main surface to store grilling accessories, extra plates or condiments.
  • Measure the height and spacing between the shelves according to your needs.
  • Heat-resistant tile or metal surface on one of the shelves can be used to place hot items.
  • Use nails or screws at the edge to make hangers. It comes in handy for hanging washed tools or for hanging tongs, spatulas and other grilling tools.

Attach the Wheels

After the frame is complete, we will add the wheels. Get two wheels that move freely and lock for the front side and two fixed wheels for the back.

  • Depending upon the size of the cart, you may use four or six wheels.
  • Use screws to attach them at the bottom of the frame.
  • Make sure the wheels are properly secured with bolts and test their stability.
  • Use locking casters to keep the cart steady while grilling.

Moisture Protection and Appearance

After completing your DIY BBQ cart, coat it with a sealant to guard against moisture. You can either brush it on or use a spray. Consider applying a wood stain or paint if you want to enhance the wood’s appearance or change its color. You can paint various designs on it if you like.

Maintenance

  • Clean the grill cart regularly to remove grease stains and water.
  • The Grill cart is exposed to all types of weather. So, a waterproof grill cover is perfect when not in use.
  • Reapply sealant and wood stain once a year.

Related Tags: