Tools and Materials
Materials
- Plastic Crate
- Wooden Crate
Wheels
- Casters
Handles or straps
- Sealant
- Wood stain
- paint
Wooden Base
Guide to Building a DIY Wood Crate on Wheels
You can create a custom crate that meets your specific needs by following these steps.
Choose Your Crate Type
The crate is the main component of this project. Choose it according to the size that you need. If you want to build a crate, you can use a wooden box that is available, or you can also use plastic containers if you want a lightweight and small school crate.
Attach the Wooden Base
If you are using a plastic container, attach a wooden base so that the wheels will be easily attached to the wood, and it will last longer. If you are using a wooden box, there is no need to attach a base.
- Measure the bottom of your plastic crate and cut a piece of plywood to fit snugly using a saw.
- Use screws to secure the base to the bottom of the plastic crate.
Wear a respiratory mask, gloves and goggles while cutting the bottom piece. If you are using a circular saw, make sure it is bolted properly to the table.
Marking and Attaching the Wheels
Once you are done attaching the wooden base to the container, the next step is to attach the wheels at the bottom.
- Flip the crate upside down and mark the locations for the wheels.
- You’ll need to attach a caster on 4 corners at the bottom of the crate.
- Drill holes using a power drill in the marked spots, making sure they are large enough for the bolts.
- Attach the wheels by inserting the bolts through the holes and securing them with nuts and washers.
- Tighten the bolts using a wrench or a socket set to ensure they are secure.
To add stability to your DIY wood crate, you can use two locking wheels to prevent the crate from rolling when not in use.
Install Handles or Straps
A handle or strap is necessary for pulling the crate with ease and convenience.
- Depending on the design, you can install handles on the sides or use a changeable strap.
- Drill the holes in the spots where you want the handles to be attached.
- Use screws to place handles securely or attach straps using bolts and washers.
Make sure the crate is firmly clamped or stabilized to prevent it from moving, which could result in inaccurate drilling or potential injury.
Smoothen and Design
- Use sandpaper to smoothen all the surfaces to avoid getting injured by splinters and to get a nice finish.
- Ensure that all the corners and edges are fully covered.
- Apply a sealant or protective finish to the crate.
- You can paint it now or apply a wood stain to give it a wooden texture.
- You can add compartments to it or make it multilayered. Use hangers or hooks on the side to hang things.
If the crate wobbles or doesn’t roll smoothly, check the wheel alignment, and tighten any loose bolts.
Maintenance
- Regular cleaning is the key to maintenance. Make sure you clean the crate and wheels inside out.
- Grease the wheels monthly to make sure they move smoothly, but not too much grease or the cart will slip.
- If the base is scratched or broken, change it.
- Consider adding rubber pads or felt strips to protect it from damage and prevent scratches on floors.