Got an afternoon? Make this cutting board and wow your family and friends at your next soiree!
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This innovative cutting board does double duty -- with a magnet side for keeping cutlery handy, and a handle side for chopping and transporting ingredients. To get on board, just download the diagrams and follow these easy step-by-step instructions.
To begin, cut a 4-foot maple 1x12 in half to make the top and bottom. One of these boards will accommodate magnets. Mark a 7/8-inch notch that matches the length of the four magnets, centering this opening on one end of the board.
To achieve crisp inside corners and make the magnets fit perfectly, use spray mount adhesive to attach your sandpaper to a hardwood scrap as a sanding block.
To laminate the top and bottom boards, use screws as clamps. Stack the parts together, and from the bottom face, drill countersunk pilot holes where shown. Drive steel #8x1-1/4-inch flathead wood screws; note that the screw locations are located clear of the cut lines (Project Diagram).
To avoid breaking or stripping soft brass screws in hardwoods, drive a steel screw into the hole and then replace it with the brass screw of the same size.
Remove the steel screws and separate boards. Sand any stray fibers at each screw hole location that may prevent the boards from laying tightly together; apply wood glue and clamp the boards back together with the steel screws; let dry.
Replace the steel screws with brass screws (brass will not rust when the board is hand washed).
For the magnet spacer blank, cut a 7/8-inch strip from one end of the blank (Cutting Diagram), then cut away the section where the screws were driven in the waste area earlier; cut a 1-inch strip for the handle spacer/handle blank.
Cut the board to 18 inches in length and then cross cut the panel at an angle. This can be done on a table saw or handheld circular saw using a straight edge clamped to the board as a guide. Don't worry if you are a little off the line. The key is to get a clean cut, not one that perfectly matches the layout.
With the trimmed magnet spacer in hand, rip a 3/8x7/8-inch strip off the spacer blank, and then cut it to length so it fits the magnet notch -- this filler will raise the magnets flush with the cutting surface. Glue and clamp the filler in place; let dry.
From the handle blank, cut two pieces 1-inch long to be used for the spacers and one 7-1/2 inches long that will be used for the handle.
Glue the pieces together centered on the end of the cutting board to form the handle; hold the pieces in place with painter's tape.
When the glue has cured, drill pilot holes and countersinks to conceal the screw heads. The countersinks should be about 1/4-inch deep. Drive the screws, then apply glue to the holes and tap in 3/8-inch tapered wood plugs. Let dry and sand all surfaces with 180-grit sandpaper.
Before applying the finish, use painter's tape to mask off the area that will hold the magnets.
Remove tape; follow epoxy package directions to secure the magnets into the recess. Complete the board by adding the rubber feet.