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Tools
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Materials
- Cement board
- Bead moulding
- Epoxy
- Grout
- Latex
paint
(to match grout)
- Broken tiles, china, or ceramic pieces
- Tile glue
- Towel
- Tile cement for direct wall application
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| Making a China Mosaic |
You
can apply the china mosaic to a tabletop, directly to the wall or on a
piece of cement board for hanging. The following steps, however, refer
to using a piece of cement board. Follow the manufacturer's instructions
for preparation and application of glue and grout.
- Protect
yourself by wearing safety glasses and wrapping tiles, plates, or vases
in a towel. Gently hammer to break them into pieces no smaller than
2".
- Measure
the area your tile mosaic will cover. Measure and mark the cement board
to fit the area. Use a pencil and straight edge to draw the shape of
your mosaic on the cement board.
- Use a
jigsaw with a fine-toothed blade to cut out the shape. Cement board
creates a lot of dust, so be sure to wear a dust mask and cut outside.
- With a
pencil, mark at least six screw holes on the cement board. The holes
should line up with wall
studs. Pre-drill the holes.
- Measure
all of the cement board edges to determine the amount of moulding needed
to frame the mosaic.
- Use a
miter saw to cut the moulding. Use epoxy to secure the moulding to the
edges of the cement board.
- Paint
the cement board with latex paint. Allow to dry completely.
- Place
the drywall screws in the pre-drilled holes to keep grout from filling
in the holes.
- Create
a pattern by arranging the ceramic pieces on the cement board. Place
pieces at least 1/4" apart and affix with tile glue.
- Prepare
the grout according to manufacturer's instructions. Use a rubber grout
float to spread the grout over the china pieces. Try to avoid covering
the screw heads. Be careful around sharp protruding edges.
- Wait 15
minutes and remove excess grout with a damp sponge. Allow the grout
to set firmly according to the manufacturer's instruction.
- Polish
the china pieces with a dry towel to remove the powdery film.
- Locate
wall studs and secure the mosaic to the wall.
- Glue broken
china pieces over the screw heads and re-grout over the new pieces.
If you're
applying the broken china pieces directly to a wall, spread a thick section
of tile cement on the wall. If you're applying the broken pieces to a
tabletop or countertop, make sure there's edging around the surface to
frame the mosaic. Arrange the broken pieces of tile in an ornamental mosaic.
Follow steps 10-12 to complete.
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