| Determining Size and Dimensions |
The amount
of space you have usually dictates a bench's depth and width. Size your
bench so you can move material and equipment past it freely. Find a good
working height you'll probably spend a good deal of time at the
bench so it's important to be comfortable there. Everyone's measurements
will vary; for clarity we used 30" for depth, 60" for width and 32" for
height. You can use our measurements or click here
for formulas to customize your bench.
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| Tools & Materials |
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Tools |
Materials
- 2x4 lumber
- 1x6 lumber
- 19/32" plywood
- 1/4"x3 1/2" carriage bolts with washers and nuts
- Screw hooks
- 2" and 1 1/4" galvanized screws
- Chain
- Shop lights
- Furniture glides
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| Cut list |
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Cut the pieces, using the measurements below or use your own custom measurements.
- 1- 19/32" plywood top 58 1/2" by 28 1/2"
- 2- 1x6 front and back top rails 60"
- 2- 1x6 top side rails 28 1/2"
- 8- 2x4 leg pieces 31 13/32"
- 2- 1x4 shelf side supports 25 1/2"
- 2- 1x4 shelf front and back supports 54"
- 1- 2x2 front top support 51 7/16"
- 1- 2x2 back top support 48 7/16"
- 2- 2x2 side top supports 19 7/8"
- 4- 2x4 light posts 48"
- 2- 2x4 light post cross pieces 63"
- 1- 19/32" plywood shelf piece 25 1/2" by 48"
- 1- 19/32" plywood shelf piece 25 1/2" by 7 1/4"
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Good idea: To avoid splitting the boards, predrill holes for the screws. |
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| Making the Side Assemblies |
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- Construct
four leg assemblies. Butt the edge
of one 2x4 leg piece to the face
of another and line the ends
up flush. Screw the leg pieces together with 2" wood screws.
To hide the screws, counterbore
the holes in the faces of the leg pieces and fill the holes with plugs.
- Mark a
top side rail 19/32" down from its top edge. The top of each leg
assembly should be aligned with the mark at 19/32" so that the
plywood top will be flush with the top edges of the top side, front
and back pieces in the completed bench. Counterbore the top side rail
and screw through its face to secure two leg assemblies in place with
1 1/4" screws. The leg assemblies should be turned such that the
seam in the front assembly isn't visible from the front of the bench,
and the seam in the rear assembly isn't visible from the side.
- Install
the shelf side support at a distance up from the bottom of the leg assembly
equal to the desired height of your shelf. Screw through the support
into the leg assembly. There is no need to counterbore for these screws,
they will be hidden from view when the bench is complete.
- Check
the assembly for square and adjust as needed.
- Make the
second side assembly using steps 1 through 4.
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| Constructing the Base |
- Counterbore
the top front rail and screw through its face to secure the side assemblies
in place with 1 1/4" screws.
- Install
the shelf front support flush with the shelf side supports. Screw through
the support into the leg assembly. There is no need to counterbore for
these screws, they will be hidden from view when the bench is complete.
- Install
the top back rail and back shelf support the same way you installed
the front.
- Measure
between the legs and cut the 2x2 top support pieces to fit.
- Counterbore
through the top front, back and side pieces and secure the top support
pieces with 1 1/4" screws.
- Drill
holes for and install the furniture glides in the bottoms of the legs.
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| Adding the Light Posts and Cross Pieces |
- Position
the light posts so that there is no more than 6"
from the
edge of the light fixtures and the edges of the bench, and no more than
12" between the edges of each light fixture.
- Hold the
light posts to the sides of the bench with the bottom ends of the posts
aligned flush with the bottom edges of the sides. Drill
1/4" diameter holes through the light posts and sides. Secure the
posts with 1/4" x 3 1/2" carriage bolts.
- Measure
the distance from outside face to outside face of the light posts. Cut
the light post cross pieces to fit. Position the light post cross pieces
on top of the light posts and secure them to the light posts with 2"
screws.
- Mount
the screw hooks to hold the chain for the lights in the underside of
the light post cross pieces per the light manufacturer's instructions.
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| Installing the Top and Shelf |

- Lay the top in place and screw it down with 1 1/4" screws.
- Cut the first piece for the shelf and secure it to the shelf supports with 1 1/4" screws.
- Measure the open space left on the bottom shelf, cut a piece of plywood to fit, and secure it to the shelf supports.
Position the bench in your workspace and get a head start on all your gardening.
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